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Product
Specification - BioBased 501 Spray Foam
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A.
Product
BioBased 501 (0.5 lb/ft³ spray foam polyurethane
semi-open celled insulation)
B. Manufacturer
The chemical components are manufactured by
BioBased Systems, LLC.
C. Product Description
BioBased 501 spray foam insulation is a two-part,
soy-based product installed by Certified Dealers
using custom designed application equipment. When
installed, BioBased 501 expands to completely fill all
voids to effectively seal against air infiltration—often the major
source of heat/cooling loss. BioBased 501
also provides superior acoustical and thermal
performance when compared to other insulation
products. While offering superior performance in
conventional construction, it is especially effective in
steel-framed structures, older homes and metal
buildings.
BioBased 501 is applied by spraying liquid chemical
components onto open wall, ceiling, and floor
surfaces; or into wall and other cavities. When
applied, the components quickly expand to make a
foam layer of millions of air pockets—covering
surfaces and filling cracks and voids. The foam
adheres to almost all surfaces, and when cured can
be trimmed off to provide a surface that is ready for
drywall or other finishing.
D. Foam Physical Properties (ICC Acceptance
Criteria)
International Code Council (ICC) Acceptance Criteria (AC12)
Testing Requirements for Non-Structural Foam
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Thermal Resistance at
75°F (24°C) mean temperature:
• ASTM C518 |
As reported |
3.83 R (resistivity) per
inch of thickness |
Core Density:
• ASTM D1622 |
0.5 – 1.0 lbf/ft³
(pounds per cubic foot) |
0.5 lbf/ft³ |
Closed cell content:
• ASTM 2856 |
As reported |
15.5% |
Tensile Strength:
• ASTM D1623 |
With a minimum closed
cell content of 90%. |
5 lbf/in2 minimum
(pounds per square inch) |
n/a |
With a closed cell
content of less than 90%. |
3 lbf/in² minimum
(pounds per square inch) |
3.2 lbf/in² minimum |
Dimensional Stability:
• ASTM D2126 |
15% maximum
total change |
–2.8% |
Surface Burning Characteristics:
• International Building Code (IBC) ASTM E84 |
75 or less flamespread
index |
<25 flamespread index |
450 or less smoke
developed index |
<450 smoke developed
index |
BioBased 501 has met or exceeded all evaluation criteria for ICC (International
Code Council) approval as a
building insulation. Its ICC approval number is ESR-1383, and is in full
compliance with the following codes:
• 2003 International Building Code® (IBC)
• 2003 International Residential Code® (IRC)
• 1997 Uniform Building Code® (UBC)
E. Additional Testing
OXYGEN INDEX
• Test Standard.......................................... ASTM D2863
• Oxygen Index......................................................23.5%
AIR PERMEABILITY
• Test Standard............................................ ASTM E283
• Unit of measure ........................liters / second / meter2
• Test at 3.25" and 75 Pa pressure..........................0080
• Test at 5.25" and 75 Pa pressure..........................0049
WATER PERMEABILITY
• Test Standard.............................................. ASTM
E96
• Test at 3.5" thickness.....................................16
perms
• Test at 5.5" thickness.....................................10
perms
RESISTANCE TO THE GROWTH OF FUNGI
• Test Standard.......................................... ASTM C1338
• Test Result ............................ pass—no growth of
fungi
E. Containers
A set of chemicals for BioBased 501 spray foam
insulation consists of the following:
• one (1) 55 gallon drum of ‘A’ component
• one (1) 55 gallon drum of ‘B’ component
The shipping weight for each set is 1032 lbs (468 kg).
F. Storage
For both ‘A’ and ‘B’ components — store between
60° and 90°F (16° and 32°C).
G. Installation
BioBased 501 is installed by certified technicians that
specialize in the installation of soy-based spray foam.
Application of the product can generally occur
independent of environmental conditions—it can be
installed in hot, humid, or freezing conditions—and
surface preparation is generally not necessary. Once
BioBased 501 has been sprayed, curing takes only a
few seconds.
H. Installation Specifications
• Pressure .................................. 1100 psi ±200
psi
(76 bar ±14 bar)
• Drum temperatures .............................80°F ±5°F
(27°C ±3°C)
• Temperature of block
heaters and hose.............................120°F ±15°F
(49°C ±8°C)
Complete, thorough, and accurate recirculation of the
components prior to spraying is critical for good foam
and high yields. Contact BioBased Systems for a list
of approved recirculation equipment.
Please contact BioBased Systems for building
science (application) information.
I. Warranty
BioBased Systems warrants that BioBased 501
spray foam insulation, when installed according to
BioBased Systems certified installation instructions
and by a BioBased Systems Certified Dealer, will
perform as indicated in the current product
specification sheet.
J. Technical Support
BioBased Systems Certified Dealers and BioBased
Systems, LLC both provide information for technical
and regulatory issues. Architectural specifications in
CSI three-part format are available upon request.
K. Disclaimers
• BioBased Systems, LLC does not endorse open combustion
appliances located in atticspaces.
• BioBased 2000 NB must be separated from living areas by a
15 minute thermal barrier.
• For proper use of this insulating material, refer to BioBased
Systems application information and any of the following
codes or guides:
- ICC, International Building Code, Section 2603
- ICC, International Building Code, Section R314
- API publication AX-230: Fire and Safety Guidelines for Use
of Rigid Polyurethane and Polyisocyanurate Foam
Insulation in Building Construction.
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